Smelter Operation Readiness - Superintendent, Process Safety & Moc

Description:

This position will be located in Gresik, East Java, Indonesia

Under limited supervision, manages the Process Safety and MOC Teams for the downstream Smelter Division of the PTFI organization. Lead the implementation of asset management systems which includes management of the long-term maintenance strategies, long term planning, and supporting budget development and cost control reporting. Drives and leads change in continuous improvement efforts across the organization.

Additional Responsibilities:

• Reporting to the Maintenance Manager, supervises, enhances, and monitors designated Maintenance and planning practices for the site, reporting to the Site Maintenance Manager of Smelter Operations.
• Performs other duties as required.
• Be a major contributor to the development of spares identification efforts, ensure adequate reviews are arranged and spare parts recommendations are received from the project groups. It is expected that the Maintenance department are responsible for the correct identification and forecasting of spare part needs.
• Develop and nurture a transformative culture of continuous improvement and innovation within the team along with a disciplined risk-based approach to change management, including representing the site on company sponsored teams, such as transformation office Agile Teams.
• Lead an I&C group in providing technical support and direction to the Maintenance department within PTFIs new smelter. Ensures direct reports and departmental teams have clear and specific goals to support the downstream operation. Ensures appropriate knowledge and training programs for direct reports.
• Be the custodian of all site MOCs
• Facilitate Process hazard Analyses
• Will ensure effective project Process Safety change management at Manyar Site
• Understand existing Management of Change Strategy and create engagement required
• Support overall planning and maintenance forecasting activities. (Cost and equipment performance).
• Support ongoing optimization site projects.
• Ensures team is to provide proactive advice to the Operations and Maintenance Teams in ensuring optimum daily operations of the facilities with both a short and long-term outlook.
• Implement safety critical equipment & safe operating limit management processes
• Deliver training to site personnel on process safety
• Execute tactical and strategic goals, objectives, policies and procedures for the Maintenance Group as it relates to successful operation of the Smelter facilities.
• Steward the use of the incident reporting and investigation process within PTFI Manyar, particularly for PS incidents.
• Apply personal expertise and knowledge while supporting Maintenance and Planning processes, ensuring appropriate daily, short- and long-range planning and scheduling techniques are followed according to company CMMS Standards.
• Supervises or reviews, investigates, and develops appropriate recommendations to achieve or exceed downstream processing goals and objectives under a continuous improvement approach.
• Support and direct development throughout operational readiness efforts of the CMMS system for both the Smelter facilities as it relates to operation and maintenance activities ensuring alignment with corporate standards and best practices.

Qualifications

• Familiarization with Siemens PCS7, Siemens PLC systems, Profinet, Simatic smart relays.
• Able to research and analyze information of considerable difficulty and draw valid conclusions.
• Skilled in managing effective communication throughout all levels of the organization, both verbal and written.
• Bachelors degree in preferably Instrumentation & Control Engineering, or related field and ten (10) years of experience in area directly relevant to large process facilities.
• Ability to develop and maintain awareness of occupational hazards and safety precautions. Skilled in following safety practices and recognizing hazards.
• Proficient in planning, scheduling, execution and follow-up of maintenance practices at large Smelter or Mining facilities.
• Prior major project management and/or start-up experience.
• Working knowledge of CMMS and other business systems.
• Familiarization with Smart Plant Instrumentation (SPI).
• Skilled in supervising, evaluating, training and motivating employees.

Dateline : 13 July 2023